Cavita Technology
Innovative technology of ultrasonic cavitation treatment,
developed and patented by LLC TMC CAVITA
Green technologies for sustainable development
Ultrasonic (US) treatment of liquids and dispersed liquids is so unique that processing results similar to those achieved with this method cannot be achieved with high-speed mixing or low-frequency vibration.
Therefore, ultrasonic technologies for processing liquids and dispersed liquids are currently finding increasing application in various industries. However, many researchers have noted in their publications several problems hindering their widespread adoption:
Therefore, ultrasonic technologies for processing liquids and dispersed liquids are currently finding increasing application in various industries. However, many researchers have noted in their publications several problems hindering their widespread adoption:
- Even well-known ultrasonic technologies are not being implemented to their full potential in practice due to the low efficiency of existing industrial equipment (efficiency less than 40%; weight, dimensions, and power consumption do not meet modern requirements).
- There are difficulties in optimizing the treatment effect on objects, and manual adjustments are often required during this stage of the process.
- There is a lack of multifunctional industrial equipment capable of solving a wide range of problems.
Cavitation (from Latin cavitas — emptiness)
the physical process of bubble formation (caverns or voids) in liquid media, followed by their collapse and the release of a large amount of energy, which is accompanied by noise and hydraulic shock.
Cavita Technology
The scientific and technical center of the LLC TMC CAVITA industrial complex presents an innovative technology for ultrasonic-controlled cavitation treatment of raw materials under high static pressure.
The company's core project is the development and improvement of ultrasonic cavitation treatment technology for objects in liquid media.
Advantages of the technology:
The company's core project is the development and improvement of ultrasonic cavitation treatment technology for objects in liquid media.
Advantages of the technology:
Allows for controlled dispersion of raw materials to specified nanoscale sizes (there are no global analogues of cavitation technologies that could be used for such grinding).
Various types of raw materials can be processed.
It can be used both as a replacement technology at any stage of production of traditional products, and as an independent technology in the production of innovative products.
А) Micrograph of particles of the dispersed phase of diluted peat hydrosol.
B) Micrograph of lamellar structures of the dispersed phase of diluted peat hydrosol.
Characteristics of activated peat:
ELECTRON MICROSCOPY HAS DEMONSTRATED THAT ACTIVATED PEAT IS MOSTLY REPRESENTED BY SPHERICAL PARTICLES OF NANOMETRE SIZE WHICH TEND TO FRAGMENTARY AGGLOMERATION INTO SHAPELESS LAYERED STRUCTURES WITH TRANSVERSE DIMENSIONS OF UP TO 15 µM.
Innovative technology of ultrasonic cavitation treatment
LLC TMC CAVITA, has developed and implemented a fundamentally new multifunctional industrial equipment system, which, using innovative ultrasonic cavitation technology for the treatment of liquid and liquid-dispersed media, enables unique production results.
Cavita Technology:
Cavita Technology:
Allows for maximum extraction and “activation” of its components
Cost effective
Allows the creation of multifunctional and environmentally friendly biologically active preparations based on natural raw materials
Ecologically safe
CavitaTechnology's patented, innovative "green" technology can be used to solve a wide range of problems, including:
(including up to specified nanoparticle sizes)
The use of this technology allows for increased extraction speeds (tens and hundreds of times), increased yields of extractable substances, the extraction of substances inaccessible by other methods, low temperatures, and the elimination of traditional toxic organic extraction agents (alcohols, ethers, etc.).
Ultrasonic extraction (especially for biologically active substances) is cost-effective in industrial applications and has no alternative in non-industrial production. The resulting products comply with the technical regulations of the Customs Union and the State Pharmacopoeia.
Ultrasonic extraction (especially for biologically active substances) is cost-effective in industrial applications and has no alternative in non-industrial production. The resulting products comply with the technical regulations of the Customs Union and the State Pharmacopoeia.
The demand for emulsions is high. The immiscibility barrier can be overcome through cavitation processes in an ultrasonic field, producing ultrafine emulsions with minimal particle sizes. Emulsions with such particle sizes are stable and robust.
The use of technology helps to accelerate dissolution processes and reduce the proportion of undissolved sediment.
Various natural sorbents are successfully used to clarify and clean various objects. Cleaning using ultrasonic cavitation in the presence of a small amount of sorbent suspension accelerates the process significantly. This is because sonication increases the specific surface area and degree of dispersion of sorbent particles. When clarifying liquids with ultrasonic cavitation, the dosage of sorbent suspension can be reduced significantly.
Innovation is the company's pride
For the first time in practice, using Cavita Technology, it was possible to eliminate chemical and thermal effects (traditional extraction technologies) in the process of producing and obtaining water-soluble preparations based on humic acids.
High dispersion achieved under specific conditions using Cavita Technology:
Promotes a significant increase in the yield of organic matter, including humic acids (water-soluble and easily hydrolysable)
Leads to the emergence of new properties of the substance:
- The content of water-soluble components increases,
- the fractional composition of organic matter changes,
- biological activity increases.
For comparison: all humic preparations available on the market are produced using chemical reagents (mainly sodium, potassium or ammonium hydroxides)
Main directions of current projects
The industrial implementation of innovative "green" technology by LLC TMC CAVITA has facilitated the introduction of new series of high-quality and environmentally friendly products to the market, as well as the creation of the following project areas:
Peat processing
Efficient use of the potential of peat raw materials for the creation of products for various functional purposes through its complex processing
Production of agricultural products for organic farming
Plant growth and development stimulator, soil improver, structurer and conditioner
Extraction of biologically active components from other types of natural raw materials
Increasing the efficiency of extraction and use of biologically active compounds from natural raw materials, including those poorly soluble in water
Creation of effective cosmeceutical products based on activated natural raw materials
Strengthening health and preventing diseases by providing the human body with parapharmaceutical substances
Creation of a SPA center
Creation of a premium SPA center offering a range of signature SPA programs using innovative solutions in the field of peloid, balneotherapy, thalassotherapy and cosmeceuticals
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